SUYOG ELECTRICALS LTD.

An ISO 9001:2008 Company

QUALITY POLICY

SUYOG ELECTRICALS LTD, IS COMMITTED:
*
To meet customer requirements & satisfaction by providing quality products and services on time,every time.
*
To manufacture state of the art packaging products which is Ergonomical and simple to operate.
*
Be one of the leading global player in the field.
*
To achieve & maintain high standards of quality management system by employee motivation, participation and bring continual improvement in the system.

QUALITY OBJECTIVES
*
Monitor process and product performance by controlling activites at all level.
*
Meet established international product standards through continous research & development activities.
*
Achieve customer satisfaction through feed back mechanism and by meeting the commitment on deliveries.
*
Extend export operations by covering new markets within the time frame.
*
Identify and impart training to enhance skills of employees on product quality.
*
Motivate employees by maintaining good work standards related to safety, health & ambient atmosphere and imply intended commitment towards work.

QUALITY ASSURANCE PLAN
   
QUALITY PLAN FOR INSTRUMENTATION CABLES
SUB: RAW MATERIAL
SR. NO.
RAW MATERIAL CHARACT-ERISTICS TYPE OF CHECK QUANTUM OF CHECK REFERENCE DOCUMENTS ACCEPTANCE NORM FORMAT OFRECORD
A
CONDUCTOR          
1
  DIAMETER MEASUREMENT 2 SAMPLES/ LOT IS:8130 IS:8130 RMTA FORM
        BS:5308 BS:5308  
2
  RESISTANCE @ 20 DEG C ELECTRICAL MEASUREMENT 2 SAMPLES/ LOT IS:8130 IS:8130 RMTA FORM
        BS:5308 BS:5308  
3
  ANNEALING PHYSICAL 2 SAMPLES/ LOT IS:8130 IS:8130 RMTA FORM
        BS:5308 BS:5308  
4
  SOLDER BATH PHYSICAL 2 SAMPLES/ LOT IS:8130 IS:8130 RMTA FORM
        BS:5308 BS:5308  
B
INSULATION & SHEATH
1
  THERMAL STABILITY PHYSICAL 1 SAMPLE/ LOT IS:8130 IS:8130 RMTA FORM
        BS:5308 BS:5308 SUPPLIER T.C
2
  TENSILE STRENGTH & ELONGATION PHYSICAL 1 SAMPLE/ LOT IS:8130 IS:8130 RMTA FORM
      BS:5308 BS:5308 SUPPLIER T.C
3
  INSULATION RESISTANCE ELECTRICAL MEASUREMENT 1 SAMPLE/ LOT IS:8130 IS:8130 RMTA FORM
        BS:5308 BS:5308 SUPPLIER T.C
C
ARMOUR
1
  DIMENSION MEASUREMENT 1 SAMPLE/ LOT IS:3975 IS:3975 RMTA FORM
            SUPPLIER T.C
2
  MASS OF ZINC CHEMICAL 1 SAMPLE/ LOT IS:3975 IS:3975 RMTA FORM
            SUPPLIER T.C
3
  UNIFORMITY OF ZINC CHEMICAL 1 SAMPLE/ LOT IS:3975 IS:3975 RMTA FORM
            SUPPLIER T.C
D
ALUMINIUM & MYLAR TAPE
1
  DIMENSIONS MEASUREMENT 1 SAMPLE/ LOT CUS.-SPEC CUS.-SPEC RMTA FORM

 

QUALITY PLAN FOR INSTRUMENTATION CABLES
SUB: IN PROCESS
SR. NO.
RAW MATERIAL CHARACT-ERISTICS TYPE OF CHECK QUANTUM OF CHECK REFERENCE DOCUMENTS ACCEPTANCE NORM FORMAT OFRECORD
A
CONDUCTOR            
1
  DIAMETER MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
2
  RESISTANCE @ 20 DEG C ELECTRICAL MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
B
INSULATION          
1
  DIA. OF CORE MESUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
2
  SPARK TEST ELECTRICAL 100% BS:5308 BS:5308 PQC FORM
3
  THICKNESS MESUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
C
LAYING            
1
  COLOUR CODING VISUAL STARTING CUS. SPEC CUS. SPEC PQC FORM
2
  LAY LENGTH MESUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
D
TAPPING            
1
  DIMENSION OF TAPE MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
2
  DIMENSION OF DRAIN WIRE MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
3
  OVERLAPPING VISUAL STARTING CUS. SPEC CUS. SPEC PQC FORM
E
INNER SHEATH
1
  THICKNESS MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
2
  DIAMETER MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
F
ARMOURING            
1
  DIMENSION MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
2
  OVERLAPPING/ GAP VISUAL STARTING CUS. SPEC CUS. SPEC PQC FORM
G
OUTER SHEATH
1
  THICKNESS MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
2
  DIAMETER MEASUREMENT STARTING CUS. SPEC CUS. SPEC PQC FORM
3
  EMBOSSING/ PRINTING VISUAL 100% CUS. SPEC CUS. SPEC PQC FORM

 

QUALITY PLAN FOR INSTRUMENTATION CABLES
SUB: FINAL PRODUCT
SR. NO.
TYPE OF TEST CHARACT-ERISTICS TYPE OF CHECK QUANTUM OF CHECK REFERENCE DOCUMENTS ACCEPTANCE NORM FORMAT OFRECORD
A
ROUTINE TEST
1
  HIGH VOLTAGE ELECTRICAL 100% BS:5308 BS:5308 TEST REPORT
2
  CONDUCTOR
RESISTANCE
ELECTRICAL MEASUREMENT 100% BS:5308 BS:5308 TEST REPORT
B
ACCEPTANCE TEST
1
  HIGH VOLTAGE ELECTRICAL 2 SAMPLES/ LOT BS:5308 BS:5308 TEST REPORT
2
  CONDUCTOR
RESISTANCE
ELECTRICAL MEASUREMENT 100% BS:5308 BS:5308 TEST REPORT
3
  THICKNESS OF INS.& SHEATH MESUREMENT 2 SAMPLES/ LOT CUS. SPEC CUS. SPEC CUS. SPEC
4
  THICKNESS OF INS.& SHEATH PHYSICAL 2 SAMPLES/ LOT CUS. SPEC CUS. SPEC CUS. SPEC
5
  INSULATION RES. ELECTRICAL MEASURE 2 SAMPLES/ LOT CUS. SPEC CUS. SPEC CUS. SPEC
6
  CAPACITANCE ELECTRICAL MEASURE 2 SAMPLES/ LOT CUS. SPEC CUS. SPEC CUS. SPEC
7
  L/R RATIO ELECTRICAL MEASURE 2 SAMPLES/ LOT CUS. SPEC CUS. SPEC CUS. SPEC
8
  CABLE DIA. MEASUREMENT 2 SAMPLES/ LOT CUS. SPEC CUS. SPEC CUS. SPEC
C
TYPE TEST
1
  HIGH VOLTAGE ELECTRICAL 1SAMPLE / LOT BS:5308 BS:5308 TEST REPORT
2
  CONDUCTOR
RESISTANCE
ELECTRICAL MEASUREMENT 1SAMPLE / LOT BS:5308 BS:5308 TEST REPORT
3
  THICKNESS OF INS.& SHEATH MESUREMENT 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC
4
  THICKNESS OF INS.& SHEATH PHYSICAL 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC
5
  INSULATION RES. ELECTRICAL MEASURE 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC
6
  CAPACITANCE ELECTRICAL MEASURE 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC
7
  L/R RATIO ELECTRICAL MEASURE 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC
8
  CABLE DIA. MEASUREMENT 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC
9
  ELECTROSTATICNOISE REJECTION ELECTRICAL MEASURE 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC
10
  AGEING TEST OFINS. & SHEATH ELECTRICAL MEASURE 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC
11
  IEC 332-III PHYSICAL 1SAMPLE / LOT CUS. SPEC CUS. SPEC CUS. SPEC